Introduction
Fulfillment performance can make or break a sale in the competitive U.S. grocery and e-commerce market. When a product is marked “out of stock” or delayed for delivery, it signals a lag in the fulfillment chain. For nationwide platforms like Walmart, these inconsistencies vary across fulfillment centers and ZIP codes.
Actowiz Solutions was approached by a leading U.S. CPG company to analyze these gaps using real-time data from Walmart APIs to uncover trends, optimize inventory planning, and prevent lost sales.
Objectives
- Monitor SKU availability across Walmart fulfillment centers by ZIP code.
- Track duration of stockouts and restock intervals.
- Identify fulfillment centers with recurring availability delays.
- Provide visual insights to inventory and logistics teams.
Key Challenges
- SKU availability varied not just by region, but by fulfillment warehouse.
- Stockouts were dynamic, often lasting hours to days.
- API data had latency windows that required timestamp normalization.
Actowiz Solutions’ Approach
1. Walmart API Integration:
- Integrated ZIP-based Walmart Inventory API to extract product availability at the nearest fulfillment center.
- Queried stock status every 2 hours for 180 SKUs across 50 ZIP codes.
2. Fulfillment Zone Mapping:
- Mapped each ZIP to its assigned Walmart FC (Fulfillment Center).
- Tracked unique availability patterns per FC, independent of ZIP geography.
3. Out-of-Stock & Restock Duration Tracker:
- Flagged SKUs as:
- ✅ In Stock
- ❌ Out of Stock
- 🔄 Just Restocked
- Measured duration of each OOS interval.
Sample Output
SKU |
ZIP Code |
FC ID |
Status |
OOS Duration |
Restocked On |
Tide Pods 42ct |
30301 |
FC203 |
❌ Out of Stock |
28 hrs |
2025-06-03 16:00 PM |
Tropicana 52oz |
60601 |
FC118 |
✅ In Stock |
— |
— |
Oreo 15.35oz |
10001 |
FC031 |
🔄 Just Restocked |
7 hrs |
2025-06-03 08:30 AM |
Results & Findings
🔹 Identified Top 10 Lagging Fulfillment Centers
- FC203 and FC031 had repeated 24hr+ stockout cycles.
🔹 17% Inventory Loss Time Reduction
- After dashboard insights, client improved warehouse allocation.
🔹 Restock Prediction Accuracy: 84%
- Based on historical intervals, future restocks were projected with high accuracy.
🔹 SKU-Level Fulfillment Alerts Enabled
Dashboard Features Delivered
- FC-wise SKU Availability Heatmap
- Restock Interval Timeline
- OOS Duration Summary Report
- Alert Generator for High-Lag SKUs
Technology Stack
- APIs: Walmart Inventory API
- Languages: Python, SQL
- Databases: PostgreSQL, MongoDB
- Visualization: Power BI, Looker Studio
- Automation: AWS Lambda Scheduler
Why Actowiz Solutions?
- 🌎 Nationwide ZIP-to-FC resolution expertise
- 🚀 Automated interval tracking engine
- 🔄 Real-time FC performance benchmarking
- 📈 Data-driven logistics planning enablement
Client Testimonial
“Actowiz’s fulfillment center insights gave us clarity on where our delays actually happened. Now our warehouse and sales teams work in sync.”
— Director of U.S. Supply Chain Optimization
Next Steps
- Expand FC tracking to include Target and Amazon
- Integrate transportation API feeds to track outbound delays
- Forecast SKU sell-out risk using demand + restock cycles
Conclusion
Availability delays at the fulfillment level are often invisible until they impact sales. Actowiz Solutions empowered this client with real-time, FC-specific stockout tracking and predictive intelligence—leading to smarter inventory allocation, reduced downtime, and improved end-customer experience.